Bulk Material Handling Systems
Bulk materials in powdered and granular forms are handled in a wide range of industrial applications. Conveying, storing, feeding, loading and mixing dry bulk materials can be done by utilising bulk material handling systems. A broad range of equipment configurations is possible depending on the application.
Pneumatic Conveying Systems
Pneumatic conveying systems are used to transport powdered and bulk solids by air pressure or vacuum. Conveying can be done between wide range of equipment and systems such as storage silos, process machinery, warehouses,trucks, other mechanical conveying systems etc.
Industrial IOT Solutions
Industrial internet of things brings machines, sensors, cloud computing, and people together to improve the productivity of industrial processes. With IIoT, industrial companies can digitize processes and transform business models with the help of asset management, condition monitoring and predictive maintenance technologies.
Rotary airlocks or valves are used to control the flow of bulk solids from silos, hopper or cyclones. Rotary valves provide continuous, reliable bulk solid flow like wheat, grain, cement, pellets.
Dust collection systems and jet pulse filters are used to prevent dust emissions during handling of bulk solids in powder or granule form in industrial processes which are harmful for health and environment.
Big Bag Discharge Systems
Big bag discharge systems provide dust free and easy emptying of big bulk bags. The contents of big bags are easily transferred to silos, mixers, and conveyors etc. Pneumatic conveying systems, screw feeders or similar conveying equipment can be used to transfer bulk solids to required destination.
Open truck , tanker , ship and stockpile loading bellows are used for rapid and efficient dust free loading of dry bulk materials. Free flowing bulk solids in powder and granule form are easily transferred from silos, hoppers, containers, screw feeder to tankers, open trucks, ships or stockpiles
Blowers are used for generating air flow at high flow rates with low pressure (up to 1500 mbar gauge) and vacuum (-500 mbar gauge). Roots blowers are positive displacement, rotary lobe type air pumps. Main application areas are; waste water treatment, ULV , aquaculture, vacuum applications and pneumatic conveying of bulk solids.
Bag Dump Station
When materials must be dumped from bags to feed machinery or to fill containers, bag dump stations provide dust free and easy emptying of bags. Pneumatic conveying systems, screw feeders or similar conveying equipment can be used to transfer bulk solids to required destination.
Screw Conveyors & Feeders
Screw conveyors are used to mechanically transfer powdered materials from point to point. Wide range of powdered and granular materials like cement, calcium carbonate, PVC, wheat, flour can be transported by screw feeders.
Silo equipment like jet filters, feeders, conveyors, discharge aids, butterfly valves, bulk truck equipment, level sensors, safety devices, bin activators.
Screw jack is used in applications where linear motion is required. Lifting of any load, pushing or pulling of mechanical equipment, adjusting of tight clearances of mechanical parts can be done by screw jacks.
A bin activator is a conical-shaped equipment used to provide continuous gravity flow of dry bulk materials. It helps prevent challenges such as ratholing, bridging, segregation etc., encountered during the discharge of dry solids from upstream equipment such as storage silos, hoppers etc.
Silo Control, Monitoring and Safety Systems
Silo control and protection systems provide safe and reliable operation of silos by controlling equipment installed on the silo. Silo monitoring systems provide an efficient way of inventory control for bulk solids by tracing raw material levels, consumption and other important process values.
Mobile Bulk Truck Loader Systems
Mobile big bag discharge, vacuum and front-end loader system options enable efficient and dust-free discharging of bulk solids and loading into trucks or tanker trucks.
Plastics Injection and Extrusion Machine Feeding Systems
Central plastics feeding systems are used to transfer PVC, PP, PE, HDPE type plastic materials from storage silos or mixers to large number of injection moulding or extrusion machinery automatically.
Batching, Weighing and Dosing Systems
Batching, weighing and dosing systems are used to mix different kind of bulk materials to form a new product. Systems are designed to handle and measure bulk materials accurately to obtain perfect processing.
Pneumatic Conveying Packages
Package type pneumatic conveying systems provide simple, fast and practical solutions for powdered and granular bulk material conveying needs.
Bulk Material Automation
Turnkey bulk material automation systems from raw material input to end product output. Bulk solid loading, filling, discharging, conveying transportation, mixing, dosing, feeding, weighing equipment are combined together to have a complete production line. Design, production, installation and commissioning services for production lines of wide range of industries are avaliable from one supplier.
Cement Transfer Facility
Cement transfer facilities are use to load, discharge, store and package large amount of cement in ports , logistics centers and industrial plants. Big bag discharge systems, bulk truck loading systems, temporary storage silos, cement bagging machines are some of the main components of cement transfer facilities.
Fly Ash Handling Systems
Fly ash is created in power plants that use coal or biomass for energy source. Fly ash handling systems are used to collect, transport and store fly ash providing clean and safe environment.
Pneumatic Conveying of Baghouse & ESP Filter Dusts
Dust collection systems, bag house filters and ESP systems are used to remove dust from production lines. The system can be designed to run by pressurized air or vacuum air. Low risk of malfunctions, unintended stops. Used in iron and steel plants, blast furnace dedusting systems, electrostatic Precipitators (ESP) of coal-fired power plants, dust collectors of the food industry.
Liner Bag Filling And Unloading Systems
Liner bag material transfer systems are used for filling and unloading of bulk solid materials from any requested medium to liner bag trucks or from liner bag trucks to any desired medium like storage silos.
Activated Carbon Injection Systems
Activated Carbon Injection Systems are used for controlling emissions of dangerous gases from boiler flue gases. Powdered activated carbons (PAC) coming from big bag discharge systems or storage mediums are weighed and then pneumatically injected into flue gas ductworks to reduce emissions and air pollution.
Industrial Software Development
Polimak has been developing softwares for industrial applications. Process, control applications, PLC automation, IOT , graphical design and CAD utilities, mechanical engineering softwares are in our product range.
Industrial Process and Equipment Design
The ability to provide expert solutions to wide range of industries derives from a team of experts who have long years of experience in designing, production and installation of industrial components and systems. Polimak helps you solve industrial challenges.