Keywords: Manual Bag Dump Station, Bag Emptying Station, Powder Emptying Station, Powder Dumping Equipment, Industrial Dust Collector, Industrial Dust Controller, Automatic Reverse-Pulse Filter, Stainless Steel Hopper, Plant Hygiene System.

Advanced Dust Control, Safe Material Handling & Saving

Minimize dust and protect your workplace and ensure a clean, safe, and efficient production line during manual powder discharging. Bag Dump Stations are designed to capture airborne dust generated when emptying bags, boxes, or drums.

By capturing floating particles instantly, these stations significantly improve operator safety, maintain strict plant hygiene, and eliminate costly material waste by keeping your product inside the production line.

Key Product Features & Working Principle

• High-Velocity Vacuum Extraction: A powerful vacuum fan draws airborne dust away from the operator’s breathing zone and pulls it directly onto two high-efficiency cartridge filters.
• Automatic Reverse-Pulse Cleaning: For uninterrupted workflow, the system features an automated cleaning mechanism. It releases short, targeted blasts of compressed air inside the filters. This causes the accumulated dust on the outer surfaces to drop straight down into your receiving hopper or storage vessel—ensuring zero product loss.
• Continuous, High-Efficiency Performance: The automatic filter-cleaning (automatic reverse-pulse cleaning) system prevents clogging, meaning your operations never have to stop for manual filter maintenance and ensures continuous, uninterrupted operation.
• Maximum Plant Hygiene: Significantly improves plant hygiene and protects operators from inhaling harmful dust. Prevents cross-contamination and maintains a dust-free environment, making it easier to comply with strict health and safety regulations.
• Operator Safety & Easy Maintenance: Designed with safety-interlocked access panels. Operators can safely inspect or replace filters using quick-disconnect fittings without needing complex tools. An optional safety-interlocked grate is also available to secure the interior of the receiving vessel.
• Cost-Efficient Operation: Returns 100% of the captured powder back into your process, saving money on raw materials.
• Tailored to Your Standards: From heavy-duty industrial processing to ultra-clean food and pharmaceutical grades, and with versatile mounting options, these systems are built to match your specific sanitary requirements.

Flexible Configurations & Adaptable Industrial Design

• Versatile Mounting: Pre-drilled flanges on the rear and sides allow quick and secure fastening to mixers, blenders, size reduction equipment, or storage vessels with standard square openings (from 24 to 30 in. / 61 to 76 cm).
• Adaptable Layouts: Available as factory-integrated systems with mixing equipment, standalone floor units mounted on stationary/mobile receiving hoppers, or as individual components for custom installations.
• Premium Construction: Built from durable 304 or 316 stainless steel. Offer various surface finishes tailored to your industry—ranging from standard industrial mill finishes to high-grade #4 and #7 mirror finishes for food and pharmaceutical applications.
• Non-Dusty Application Option: Also provide standard Bag Dump Hoods without dust collection components for facilities handling non-dusty, free-flowing materials.

Applications

Ideal for any manual dumping operation where dust control is required to protect operators, prevent facility contamination, and eliminate material waste.

Why Choose Bag Dump Stations?

Bag Dump Stations offer the perfect balance of workplace safety and operational efficiency by transforming a dusty, hazardous manual process into a clean and streamlined operation. Designed with a powerful vacuum system and automatic reverse-pulse filter cleaning, these stations instantly capture airborne particles and return them directly to your production line. This not only protects your operators from inhaling harmful dust and maintains strict plant hygiene, but it also eliminates costly material waste, ensuring that every ounce of your raw material is utilized.

Beyond performance, these systems provide unmatched versatility and durability to fit seamlessly into any production environment. Built from high-quality 304 or 316 stainless steel, they can be customized with various finishes to meet strict food, pharmaceutical, or heavy industrial standards. Whether you need a standalone mobile unit, a system integrated with your existing mixers, or an ultra-clean sanitary design, these low-maintenance, reliable stations are engineered to reduce your operational costs while keeping your facility safe and compliant.

Heavy-duty Manual Dumping Stations

Available as standalone components, ready for customer installation to control dust and pollution at any specific generation point within your production facility.

Automated Product Recovery

A powerful vacuum pulls all airborne dust onto high-performance cartridge filters. Timed pulses of compressed air then automatically clean the filters, dropping all powder back into the process for continuous efficiency.

Advanced Protection

The station includes high-efficiency pleated PTFE cartridge filters to trap even micro-particles, and a tightly gasketed cover to make ingredient addition safe and easy.

Manual Dumping Station on a Rotary Batch Mixer

For accurate and clean material charging, this Manual Dumping Station features a custom transition hopper positioned perfectly above the inlet of a Rotary Batch Mixer.

Self-contained Bag Dump Module on a Ribbon Blender

Shown mounted on a ribbon blender, prevents dust contamination by capturing airborne particles during manual loading into any process equipment or storage vessel.

Ribbon Blender Model HD-3.5-9-SS with a Bag Dump Station

Equipped with an integral bag dump station, instantly capturing dust generated during manual powder discharging to keep your facility clean.

Ribbon Blender with a Bag Dump Station

This large-volume, 40 cu ft (1.13 m3) Ribbon Blender features an efficient, integrated bag dump station for clean and safe material charging.

Ribbon Blender with a Bag Dump Station

Raw materials are safely loaded into this 40 cu ft (1.13 m3) Ribbon Blender via dust-free bag dump station, blending thoroughly before clean discharging into a floor hopper.

Keywords: Sanitary Stainless Steel Sifter, Food Grade Powder Siever, Rotary Sifter, Industrial Siever, Powder Screener, Industrial Screen Separator, Bulk Solids Scalper, High-Throughput De-agglomerator, Particle Size Separation.

High-Efficiency Centrifugal Sifter for Bulk Solids

You can optimize your processing line with the high-performance Centrifugal Sifter. Engineered for high-capacity operation, this machine efficiently sifts, scalps, and de-agglomerates dry bulk materials or solids-laden slurries. It delivers exceptional throughput without causing product degradation, making it ideal for the food, chemical, cosmetic, and mineral industries.

Material is fed via an internal auger into a horizontal screen cylinder. Inside, rotating paddles gently propel the material against the screen mesh. On-size particles pass smoothly through the screen into the main discharge chute, while oversized materials are spiraled forward into a separate discharge port.

Whether you need to remove oversized contaminants (scalping), break up agglomerated clumps, or grade materials by size, this rotary sifter delivers high throughput with virtually zero noise, vibration, or product degradation.

Key Features & Technical Specifications

• Gentle Material Handling: Traditional sifting methods can break fragile materials. Paddle system applies precise centrifugal force that separates particles efficiently without damaging or degrading your premium product.
• High Output, Compact Footprint: Engineered to process significantly higher volumes per square meter compared to traditional flat, vibrating screeners. Specifically designed to fit into tight production lines.
• Wide Screening Range: Extremely versatile, capable of handling materials ranging from coarse 3/4 in. (6.35 mm) down to ultra-fine 325 mesh particle sizes.
• Quiet & Smooth Operation: Driven by an energy-efficient 3 HP (2.24 kW) motor operating at approximately 500 RPM, ensuring vibration-free and silent performance. This optimized speed ensures high-velocity separation without shaking your factory floor or breaking fragile particles.
• Premium Material & Sanitary Builds: Available in robust Carbon Steel, 304 Stainless Steel, or 316 Stainless Steel. Finishes can be customized from standard industrial grades to strict, high-polish sanitary/food-grade standards.
• Ultimate Hygiene & Smart Maintenance:
  • The clean, crevice-free internal design eliminates material trap points, making washdowns fast and compliant with food/chemical safety standards.
  • The discharge-end housing removes quickly with simple screw knobs for easy cleaning, mesh changes, or inspection.
  • The side-hinged door allows for quick visual checks, and the tool-free disassembly lets operators clean or change screens in minutes.
  • Bearings are mounted externally at both shaft ends. This prevents product contamination, keeps bearings cool, and allows for easy lubrication through external fittings.

• Long-Term Operational Savings:
  • High energy efficiency (only 3 HP required) combined with low wear-and-tear on parts ensures a very low total cost of ownership (TCO) and rapid return on investment (ROI).
  • With external bearings kept safely away from the product zone and robust steel construction, you get a reliable machine with extremely low maintenance costs and long operational life.

Advanced Working Principle

1. Material Feeding: The raw material enters the inlet and is smoothly fed into the stationary horizontal screen cylinder by an internal distribution auger.
2. Centrifugal Separation: Inside the chamber, high-speed rotating paddles gently but effectively propel the material outward against the screen cylinder.
3. Dual Discharge: “On-size” (fine) particles pass cleanly through the screen apertures and drop into the main discharge chute. Oversized materials, debris, or un-ground clumps are spiraled forward along the cylinder and exit through a dedicated oversize discharge port.

Custom Options & Configurations

Offer a wide range of customizable configurations:

• Feeding Systems: Configurable for either gravity-fed setups or direct integration into pneumatic conveying lines.
• Enhanced Dust Protection: Optional air-purged shaft seals to prevent fine dust or hazardous materials from escaping the housing.
• Support Structures: Heavy-duty stainless steel support frames, mobile carts with casters, and specialized safety guards.
• Screen Variety: Available in nylon, woven wire mesh, or wedge wire screens to match your specific material characteristics.

Industrial Applications

Trusted across a wide spectrum of process and packaging industries:

• Food & Beverage: Bakery mixes, flour, sugar, starch, beverage powders, cocoa, and powdered milk.
• Nutraceuticals & Spices: Ground spices, herbs, vitamins, and protein powders.
• Chemicals & Plastics: Fine chemicals, pigments, plastic resins, and fertilizers.
• Cosmetics & Minerals: Talc, cosmetic powders, kaolin clay, and industrial minerals.

Why Choose MUNSIFTER™ Centrifugal Sifter?

Unlike traditional vibrating screeners that take up massive floor space and risk breaking fragile materials, centrifugal sifter offers an ultra-high throughput within a highly compact footprint. Its advanced rotary paddle system applies precise centrifugal force that separates high volumes of powders and granules rapidly, ensuring maximum efficiency while maintaining 100% of your premium product’s integrity without any degradation.

Engineered with the operator in mind, this machine features a smart, user-friendly design that eliminates costly production delays. With external bearings that prevent product contamination, a large side-hinged inspection door, and a tool-free removal system using simple screw knobs, your team can inspect, clean, or change screen meshes in under five minutes—ensuring continuous operation and an incredibly low cost of ownership.

Working Principle

High-speed rotating paddles continuously direct material against the internal screen cylinder. While fine particles pass smoothly through the mesh, oversized materials are safely guided to the end of the cylinder and directed into the dedicated discharge port.

Motor & Drive System

Powered by an energy-efficient 3 HP (2.24 kW) motor operating at roughly 500 RPM, the main shaft is securely stabilized by dual end-bearings to ensure a completely vibration-free performance.

Fast, Tool-Free Maintenance & Cleaning

The complete shaft-end housing—incorporating the discharge port and external bearing—can be detached effortlessly using quick-release screw knobs, giving operators instant access to clean or replace screens and paddles.

Keywords: Solid-Liquid Separator, Wedgewire Screen, Clog-Free Filtration, Sludge Dewatering, Industrial Wastewater Treatment, Process Stream Recovery.

High-Performance Advanced Solid-Liquid Separation Without Clogging

Maximize your process efficiency with the compact and highly efficient Rotating Drum Screens. Engineered to handle heavy-duty industrial and municipal waste streams, this system effortlessly separates solids and recovers valuable materials without blinding or clogging.

Whether you are managing oily, greasy, fibrous, or resinous matter, drum screen ensures continuous operation and drier recovered solids, handling high flow rates from 200 to 4,650 gal/min (760 to 17,600 liter/min).

Key Features & Technical Capabilities

• Advanced Non-Clogging Technology: Features a cutting-edge self-cleaning arrangement combined with a full-length water knife that continuously dislodges trapped particles, ensuring uninterrupted flow.
• Precision Filtration: The durable cylinder is constructed with high-grade wedgewire screening, available in a wide range of orifice sizes from .002 to .110 in. (50 micron to 2.79 mm) to match your specific particle size requirements.
• Superior Moisture Reduction: Equipped with a variable-speed drive that allows operators to adjust the drum’s rotation speed. This optimizes dwell time and maximizes dewatering effectiveness, reducing moisture levels down to the 20% range for drier, lighter, and easier-to-manage solids.
• Smart, Compact Footprint: Consisting of a horizontal cylinder, variable speed drive, head box, baffle flow plate director, and discharge chute, the entire integrated system requires significantly less floor space and headroom than conventional, non-rotating separation equipment.

Comprehensive Features

• Minimal Moving Parts, Maximum Uptime: With the rotating drum being the only moving part, mechanical wear and tear are virtually eliminated. This ensures an exceptionally long service life and prevents unexpected operational downtime.
• Consistent Efficiency: Continuous self-cleaning mechanism prevents downtime caused by screen blinding, keeping your production line moving smoothly.
• Eco-Friendly & Value-Driven: Efficiently recovers valuable solid products from process streams while significantly reducing waste disposal costs.
• Space & Installation Efficiency: The compact, low-profile design allows for easy integration into existing facilities where space and headroom are strictly limited, eliminating the need for expensive structural modifications.
• Unbeatable Cost Efficiency: Offer a system with a low initial investment that continues to save you money. The simplified design ensures ultra-low operating and maintenance costs over time.

Customizable Options & Configurations

Each unit to seamlessly fit into your existing production line:

• Premium Materials: Choose from #304 or #316 Stainless Steel for corrosion resistance, or abrasion-resistant steel for harsh environments.
• Sanitary Designs: Specialized construction, guards, and high-grade finishes specifically designed for food-grade and hygienic applications.
• Optional Accessories: Enhance your system with integrated stainless steel support structures, specialized cleaning spraylines, and custom collection troughs.

Versatile Industrial & Municipal Applications

Trusted across a diverse range of demanding sectors:

• Food & Beverage Processing: Ideal for food process effluent, seafood processing rinse water, and rendering processes.
• Pulp, Paper & Textiles: Used for fiber and pulp recovery, as well as tannery effluent solids removal.
• Waste & Water Management: Perfect for municipal wastewater treatment, sludge/scum thickening, grit-from-rock separation, and removing hazardous solids from environmental remediation sites.
• General Manufacturing: Efficiently handles the removal of extruded pellets from cooling baths and separates debris from various plant and equipment-cleaning processes.

Why Choose Rotating Drum Screens?

Engineered with the rotating drum as the single moving part, this system virtually eliminates mechanical wear and unexpected downtime. By combining a low initial investment with ultra-low operating costs and a continuous self-cleaning mechanism, it delivers a highly reliable, hassle-free filtration solution that ensures a rapid return on investment.

Unlike traditional, bulky separation equipment, its compact design easily integrates into tight spaces with limited headroom, saving you from costly structural modifications. It provides exceptional solid-liquid separation—even for oily or fibrous materials—allowing you to recover valuable products from your process streams while significantly reducing waste disposal costs.

Rotating Drum Screen Model 24-RDS-72-SS

Featuring a high-capacity wedgewire cylinder measuring 24 in. (61 cm) in diameter and 72 in. (183 cm) in length, this model delivers powerful separation at flow rates from 600 to 2,790 gal/min (2,270 to 10,560 liter/min). Its smart, energy-efficient engineering is specifically optimized to keep your horsepower and kilowatt requirements to a minimum.

Rotating Drum Screen Model 24-RDS-24-SS

Configured with a heavy-duty, corrosion-resistant stainless steel support structure.

Rotating Drum Screen Model 24×24

The 24 x 24 in. (61 x 161 cm) model features an automatic self-cleaning mechanism, efficiently separating solids and sludges from waste streams at flow rates up to 870 gal/min (3,293 liter/min) without any clogging.

Rotating Drum Screen No-Base Model

For maximum installation flexibility, Rotating Drum Screens can be supplied without a built-in base. This allows you to easily mount the unit directly onto existing tanks, process equipment, or custom user stands.

Operation Process

1-Even Distribution: Wastewater enters the system and flows evenly across the entire outside surface of the rotating drum.

2-Smart Separation & Self-Cleaning: The liquid drains through the small slots in the screen. Inside the drum, a special plate directs the filtered water to push back out through the bottom of the screen. This continuous inside-out flush keeps the screen clean automatically, preventing clogs even from sticky, oily, or fibrous materials.

3-Drying & Easy Discharge: The separated solids stay on the outside of the screen and quickly lose moisture, drying down to the 20% range. A scraper blade then gently removes these dry solids and guides them down the discharge chute.

Keywords: Fibrous Material Grinder, Food Grade Grinder, Sanitary Mill, Precision Size Reductor.

High-Precision & Perfect Particle Size Control

Attrition Mills are engineered for industries that require precise size reduction of fibrous and friable materials. Unlike standard impact mills, its “single runner” technology excels at producing a narrow particle size range—from coarse down to 100 mesh—ensuring consistent quality for every batch.

The material enters through the center of a stationary outer disc and is ground against a high-speed rotating inner disc. Centrifugal force moves the material across the milling plates, where the adjustable gap determines the final fineness.

Key Features

• Versatile Processing: Ideal for materials that cannot be handled by hammer mills, impact or screen classification, such as seeds, spices, tobacco, cellulose, and metal powders.
• Precision Control & Uniformity: Superior consistency is achieved through precise disc alignment and a balanced runner head assembly. Easily adjust the gap between discs using a hand wheel and a clear indicator gauge to reach your exact target size. Statically and dynamically balanced components combined with constant spring pressure ensure a perfectly uniform end product.
• Customizable Rotors & Milling Plates: Feature rotor diameters ranging from 12 to 36 in. (30.5 to 91.4 cm). Choose from various plate patterns (Radial, Spiral, Devil’s Tooth, etc.) to optimize the mill for your specific material. With custom plate designs and adjustable settings, it provides a milling solution specifically calibrated for your product (One size fits all).
• Exceptional Efficiency: Experience high throughput with a low horsepower-to-output ratio, saving you energy and operational costs.
• Quick & Easy Cleaning: Designed with a vertical disc orientation and hinged doors, the mill allows for fast inspection and thorough clean-outs between different product runs.
• Operator Safety & Convenience: Features like interlocked doors, fully enclosed guards, and quick-release housings make maintenance safe and simple.
• Compact Drive System: Equipped with a standard overhead motor-mounted V-belt arrangement, designed for durability and space efficiency in any facility.
• Superior Durability: Built with high-grade Ni-Hard® alloy or hardened stainless steel discs, these machines are designed for heavy-duty, long-term performance.
• Precision Bearings: The assembly is supported by industrial-grade pillow block ball bearings (radial and thrust-load rated) for maximum stability and reduced maintenance.
• Precision Feeding: Direct forced screw feeding for consistent material input and improved efficiency.
• Versatile Discharge: Custom transitions for both gravity discharge and pneumatic collection systems.
• Advanced Controls: Comprehensive control packages featuring start/stop functions and variable rotor speed adjustments.

Technical Options

• Material: Available in Carbon Steel or 304/316 Stainless Steel.
• Standards: Options for industrial or high-level sanitary food-grade finishes (interior surface finishes ranging from #4 to #7 and internal welds polished from 120 to 240 grit).
• Feeding: Gravity discharge or direct forced screw feeding available.

Typical Applications

Preferred choice for processing:

• Food & Agriculture: Grains, spices, cocoa, mustard seeds, and nut butters.
• Industrial: Cellulose, fibers, minerals, and metal powder recycling.
• Specialty: Tobacco stems, roots, and feather curling.

Why Choose Attrition Mill?

Attrition Mills deliver an unmatched combination of high throughput and energy efficiency, helping you maximize your production capacity while lowering operational costs. Engineered for heavy-duty performance, these mills feature premium Ni-Hard^® alloy or hardened stainless steel discs ensuring long-term durability even under demanding conditions. With a wide range of customizable milling plates and flexible configurations, it provides a tailormade size reduction solution specifically calibrated to fit your exact application needs.

Beyond high performance, this equipment is designed with operator safety and convenience in mind. The innovative quick-release, hinged housing and interlocked doors allow for effortless inspection and fast, thorough clean-outs between product runs, drastically reducing your downtime. Backed by built-in safety features like fully enclosed drive guards and robust limit switches, attrition mills offer a secure, highly reliable, and low-maintenance investment for your processing facility.

Attrition Mill Model SK-30-SS

Features a stationary stator disc (left) and an adjustable rotating disc. The particle size is precisely controlled by narrowing or widening the gap between the discs via a rear hand wheel equipped with a gap gauge. Engineered to deliver a precise and narrow particle size spectrum, ranging from 2 to 100 mesh for superior product consistency.

Attrition Mill Model SK-30-SS, Closed Chamber

Material enters through the center of the outer disc and moves outward radially, grinding efficiently as it passes between the discs.

Attrition Mill Carbon Steel Model SK-24-MS

Incoming material enters through the center of the stationary disc. Driven by the centrifugal force of the rotating disc, it moves outward radially, grinding efficiently within the adjustable gap. Equipped with a 24 in. (61 cm) diameter rotor, this unit consistently produces precise particle sizes ranging from 10 to 100 mesh.

Attrition Mill Carbon Steel Model SK-24-MS, Rear View

Features a rear-mounted hand wheel with a lock ring and a gap gauge, allowing operators to easily adjust and secure the exact spacing between the discs.

Attrition Mill Food Grade Sanitary Model-SK-30-SS

Built with high-grade stainless steel housings and a robust support structure, this model is engineered for quick, effortless cleaning and maximum hygiene between product runs.

Attrition Mill Model-SK-24

Versatile Grinding Plates

Available in a wide range of sizes and designs, cast grinding plates are offered in premium materials—including Ni-Hard^®, brass, bronze, and SH-100 hardened cast iron—to perfectly match your application.

Milling Plates

In various designs for specific purposes.

Keywords: Industrial Food Cutter, Precision Granulator, Grain Crusher, High-Shear Cutter.

Professional & Precision Size Reduction

Rotary Knife Cutter is engineered to transform various food products, grains, and industrial materials into precisely controlled sizes. Unlike traditional mills that rely on heavy impact, this system utilizes a high-shear cutting action to deliver clean, accurate results with minimal dust or fines.

Whether you are processing spices, roots, corn, or plastic pellets, the five-blade rotor assembly and adjustable stationary bed knives work together to ensure uniform particle quality. The material is processed until it reaches the desired size to pass through the large-area, semi-cylindrical screen, ensuring high throughput and consistent performance.

Key Technical Features:

• Precision Cutting: Achieve uniform particle sizes with virtually no dust, preserving the integrity of your material. High-shear, low-impact action produces clean-cut particles from 1.2 mm to 50.8 mm.
• High Efficiency: The 320° screen exposure provides significantly higher throughput rates compared to conventional mills. The high-mass rotor assembly utilizes rotational inertia to maximize output while minimizing power consumption.
• Customizable Solutions: Multiple screen sizes and material options (SS304/SS316) ensure the machine fits perfectly into your specific production line. Available in carbon steel or stainless steel finishes to meet both industrial and strict sanitary requirements.
• Easy Maintenance: Dual-hinged “clamshell” doors and housings allow for rapid screen changes and thorough sanitization between production runs. Designed for heavy-duty 24/7 operation with easy-access components that reduce cleaning and maintenance time. Equipped with hardened tool steel knives that can be re-sharpened and reversed for extended service life.

Typical Applications:

• Food Industry: Spices, grains, tea, dried vegetables, nuts, and roots.
• Agriculture: Animal feed, corn, and cereal processing.
• Industrial: Plastic pellets, wood chips, bark, and more.

Why Choose Rotary Knife Cutter?

This technology focuses on protecting your product’s integrity. By utilizing a high-shear, low-impact cutting method, it eliminates the common problem of dust and waste, ensuring you get the highest quality output. The heavy-duty rotor assembly also leverages rotational inertia to deliver superior production rates while significantly reducing your energy consumption.

Furthermore, it prioritizes your operational uptime with a user-friendly design. The “clamshell” access doors and quick-change screens allow for thorough sanitization and fast transitions between different materials. Whether you are in the food, agricultural, or chemical industry, this cutter offers a reliable, low-maintenance solution that scales with your production needs.

Rotary Knife Cutter Carbon Steel Model-4-MS

Features a rugged carbon steel housing for vibration-free operation and long-term durability. Equipped with sealed flange-block bearings for rotor stability and a custom flanged transition designed for efficient pneumatic material handling.

Rotary Knife Cutter Carbon Steel Model-4-MS

Including a standard pneumatic transition for optimized collection and process flow.

Rotary Knife Cutter Sanitary Stainless Steel Model

Designed for hygiene-sensitive processes, this cutter features large dual-sided clamshell doors. This design ensures thorough wash-downs and easy cleaning between batches, effectively eliminating the risk of cross-contamination.

Rotary Knife Cutter Sanitary Stainless Steel Model-4-SS

Features an all-stainless-steel construction, shown here with its standard drive configuration for high-performance operation.

Rotary Knife Cutter Model-4

Equipped with a bottom-mounted pneumatic pick-up for efficient material discharge.

Hinged Door

The solid-mass star rotor assembly is accessible via a hinged door, providing the high inertia required for efficient and powerful cutting.

Hinged Doors

Featuring safety-interlocked clamshell doors on both sides, this design provides full interior access for rapid cleaning and thorough sanitization between production cycles.

Steel Housing

Engineered with heavy-gauge steel, our Rotary Knife Cutter housings ensure stable and vibration-free operation during heavy-duty processing.

Rotor Assembly

Supported by sealed flange-block bearings on a heavy-gauge machined housing, the rotor assembly is driven by a high-performance, fully guarded V-belt system. Materials are gravity-fed through the top infeed hopper directly into the star-shaped rotor knives. Once reduced to the desired size, particles pass through perforated screens ranging from 1.2 to 50.8 mm, ensuring a wide variety of precise end-product dimensions.

Keywords: Currency Destructors, Electronic Waste Destructors.

High-Security Material Destructor

Security Destructor is a world-class solution designed for the permanent destruction of sensitive materials and controlled manufacturing waste. Trusted by major financial institutions and government agencies globally, this technology ensures that your most confidential items are rendered completely unrecoverable.

Advanced Cutting Technology

Features a specialized full-shaft blade configuration. Ensures total contact with the material, cutting it into uniform particles rather than strips.

• Precision Output: Achieve particle sizes from 3″ (76 mm) down to a fine 1/32″ (0.79 mm).
• High Efficiency: Processes up to 1000 cu ft/h with minimal heat generation and dust.
• Durability: Blades are available in stainless steel, tool steel, or tungsten carbide with easy-to-replace tips for low maintenance. Rugged construction and rapid-replacement cutter tips ensure maximum uptime and a long service life.

Technical Flexibility

• Infeed Width: 10 to 30 in. (254 to 762 mm).
• Adjustable Speed: Rotor speeds from 30 to 3600 RPM to match your specific output needs.

• Customized Feeding: Features an adjustable, double-baffled intake chute with variable speed conveyor options.
• Cool Operation: Low heat generation protects sensitive components and prevents melting.
• Superior Security: Produces uniform particles instead of strips, making reconstruction impossible.
• Proven Reliability: Utilized by Federal Reserve Banks for secure currency destruction.

Versatile Applications

Engineered to process both hard and soft materials, including:

• Financial Documents: Paper currency, coupons, and secure notes.
• Plastic Cards: Credit, debit, ATM, and smart cards.
• Digital Media: CDs, DVDs, tapes, and USB memory sticks.
• Hardware: Circuit boards (PCBs), chips, and hard drives.
• General Components: From large sheets to miniature electronics.

Why Choose Security Destructors?

Choosing this technology means opting for a system trusted by global financial institutions and federal banks for high-stakes destruction. The unique cutting design goes beyond standard shredding by producing uniform particles that make reconstruction impossible, all while operating at high speeds without the risk of heat damage. This ensures a more secure, efficient, and durable solution that can be fully customized to meet your specific industrial requirements and security standards.

Security Destructor

Engineered to eliminate high volumes of sensitive materials and strictly regulated manufacturing waste. Large front doors allow for quick maintenance, routine inspections, and effortless screen adjustments to control the final particle size.

Specialized Shaft

Featuring a full-shaft blade configuration with zero gaps, it ensures continuous contact with the material for total and efficient destruction.

Keywords: High-Volume Size Reductor.

High-Performance Material Reduction: Scalable Power for Large-Scale Production

The Magnum™ Screen Classifying Cutter is engineered for large-scale operations that require both power and precision. As an ultra-heavy-duty solution, it is designed to handle larger infeed sizes while boosting production capacity by approximately 75% compared to standard models.

Equipped with an 18-inch (457 mm) diameter helical rotor design and replaceable four-sided cutter blades, the Magnum™ ensures smooth, continuous processing. Each blade holds four 1-inch wide, replaceable carbide tips that shear material against twin stationary bed knives. This staggered cutting action ensures a clean cut with minimal heat generation and maximum energy efficiency. Whether you are working with small or large volumes, this machine delivers consistent results across a wide range of speeds (30 to 3600 RPM).

Key Specifications

• Capacity: From 240 to 720 cu ft/h (6.8 to 20.4 m³/h) depending on the model.
• Superior Infeed Capacity: Specifically built to increase your output and handle bulkier materials with ease. The wide 22.5-inch throat allows for bulkier materials to be processed without pre-cutting, saving you time and labor.
• Versatility: Available in lengths from 24 in. to 72 in. (610 to 1829 mm).
• Precision Sizing: Features customizable bed screens with perforations ranging from 1/32 in. to 6 in. to ensure perfectly uniform particle sizes. Flexible configurations available to match your specific production requirements and material types.
• Uniform Results: The helical rotor design reduces “slugging” and vibration, resulting in a quieter operation and a more uniform end product.  Also with the advanced screen technology, precise particle size can be achieved every time .
• Durability & Maintenance: Designed for heavy-duty use with easily accessible internal components and replaceable blades, reducing downtime during routine servicing and keeping your line running. Built for 24/7 industrial environments, the ultra-heavy-duty construction minimizes wear even when processing abrasive materials.

Technical Performance & Flexibility

• Throughput Excellence: With models ranging from 24″ to 72″ in length, the series can process between 240 and 720 cu ft/h (6.8 to 20.4 m³/h), making it ideal for the most demanding industrial lines.
• Dynamic Speed Range: Operates effectively from 30 to 3600 RPM, allowing you to fine-tune the process based on the fragility or toughness of your material.
• Customizable Output: Achieve exact particle geometry with interchangeable screens. Offers round perforations (up to 2 in.) for general reduction and square perforations (up to 6 in.) for primary coarse sizing.

Why Choose the Magnum™ Series?

The Magnum™ Series is the ultimate solution for operations that refuse to compromise between high volume and precision. By delivering a 75% boost in processing capacity and featuring an ultra-heavy-duty build, this system eliminates production bottlenecks and handles bulkier infeed sizes that stall lesser machines. Its advanced helical rotor design not only ensures a cleaner, more uniform particle cut but also significantly reduces energy consumption and mechanical vibration, providing a smoother and more cost-effective workflow for your facility.

Beyond its rugged performance, the Magnum™ is engineered for maximum operational uptime and versatility. The combination of a wide dynamic speed range and easily interchangeable screens allows you to pivot between different material requirements with minimal effort. Designed with the operator in mind, the system features quick-access maintenance points and replaceable cutter blades, ensuring that your production line remains consistent, reliable, and profitable over the long term.

Magnum™ Cutter

Helical rotor maximizes output while minimizing heat and dust, ensuring consistent performance and long-lasting, even wear.

Bed Screens

Offering round perforations from 1/32″ to 2″ (0.79 to 51 mm) and square options up to 6″ (25 to 152 mm), the screens deliver perfectly uniform particle sizes tailored to your needs.

Magnum™ Screen Classifying Cutter Model 72-AR

Designed for high-capacity processing, handling up to 720 cu ft/h (20.4 m³/h) of abrasive bulk materials. It features a massive 72 x 22.5 in. (1829 x 572 mm) infeed throat to accommodate a wide range of product sizes. The system utilizes a helical array of 72 “four-sided stars” equipped with 288 tungsten carbide cutter tips that shear material against twin stationary bed knives. This setup ensures precise particle size reduction—from 4.0 in. (102 mm) down to .125 in. (3.18 mm)—with virtually no heat generation or dust.

Keywords: Helical Rotor Cutter, Industrial Granulator.

Precision Engineering & High-Performance

High-performance Screen Classifying Cutter offers a unique dual-action mechanism for superior size reduction. By combining the precision of a knife cutter with the high-speed impact of a hammer mill, this system provides unmatched versatility for processing friable, fibrous, and semi-hard materials.

Designed for high-capacity throughput, the cutter features a solid-mass rotor with a staggered helical array. This design ensures material is distributed evenly across the entire screen area, resulting in uniform particle sizes and minimal fines. With adjustable speeds ranging from 30 to 3600 RPM, you have complete control over the final output, down to 20 mesh or smaller.

Key Technical Features

• Uniform Particle Quality: The precision-machined clearance between the rotor and bed knives ensures a consistent cut, resulting in uniform particles and significantly fewer “fines” (dust). Achieve precise particle size distribution with significantly fewer fines and low heat buildup.
• Extreme Versatility: One machine handles everything from soft fibers to hard minerals by simply adjusting the RPM. Get the benefits of two machines in one—shear thin fibers at low speeds or impact-crush hard materials at high speeds.
• Versatile Sizing: Interchangeable bed screens available in various shapes and sizes (from 0.79 mm to 152 mm).

• Scalable Solutions: Available in various sizes, from laboratory-scale mini cutters to ultra-high-capacity industrial models. Whether you need a laboratory-scale Mini Cutter for R&D or an ultra-high-capacity Magnum Cutter for 24/7 industrial production, it has the right frame size for your facility.
• Interconnected Helical Rotor: Optimizes cutting efficiency and minimizes heat generation.
• Easy Maintenance & Lower Operating Costs: Helical cutting patterns and reversible knives ensure uniform wear and extended maintenance intervals. The unique helical design ensures uniform wear across all cutter tips and bed knives, extending the intervals between maintenance cycles. Hardened knives can be flipped and resharpened to double their service life. Replaceable tungsten carbide cutter tips secured for rapid changeover.
• Clean Operation: Equipped with dust-prevention baffles and options for pneumatic discharge to keep your facility clean.
• Durable Construction: Heavy-duty carbon steel or food-grade stainless steel finishes to meet industrial and sanitary standards.
• Custom Configurations: Offer various options including sound-deadening enclosures, air-purged seals for hazardous environments, and specialized transitions for pneumatic pick-up systems.

Advanced Engineering & Operational Logic

Utilizes a solid-mass rotor equipped with interconnected, staggered cutter tips:

• Helical Cutting Action: The blades are arranged in a staggered helical array, ensuring that material is distributed evenly across the entire width of the chamber. This eliminates “dead zones” and utilizes 100% of the screen area.
• Variable Speed Versatility: With an adjustable range from 30 to 3,600 RPM, you can fine-tune the processing speed to match your material’s specific characteristics, ensuring maximum throughput with minimal heat generation.
• Superior Grain Control: Materials are continuously processed until they pass through the bed screen. We offer round perforations (0.79 to 51 mm) and square perforations (up to 152 mm) to reach sizes as fine as 20 mesh.

Built for Heavy-Duty Industrial Use

• Extended Component Life: Our hardened bed knives are reversible; simply flip the knife to utilize a fresh cutting edge, doubling the service life before resharpening is required.
• Replaceable Inserts: Standard units come with Tungsten Carbide tips for maximum abrasion resistance. Optional tool steel or stainless steel inserts are available for specialized applications.
• Safe & Clean Feeding: The infeed chute is equipped with rubber baffles to prevent material “flash-back” and dusting, maintaining a clean and safe working environment.
• Application Specific Finishes: Available in heavy-duty carbon steel for industrial scrap or high-grade stainless steel for sanitary food and pharmaceutical applications.

Applications

Ideal for a vast range of materials, including:

• Chemicals & Pharmaceuticals: Detergents, filter cakes, and medical waste.
• Food & Spices: Herbs, grains, sugar cane, and bulk food products.
• Industrial Scrap: Plastics, fiberglass, rubber, and wood.
• Minerals: Clays, coal, and gypsum.

Why Choose Screen Classifying Cutters?

This cutter stands out by offering a unique dual-action capability, functioning as both a precision knife cutter and a high-speed impact mill. This allows you to process everything from delicate fibers to hard minerals with a single machine. By adjusting the variable RPM and selecting from a wide range of interchangeable screens, you gain absolute control over your final particle size, ensuring a uniform output down to 20 mesh with significantly fewer “fines” and minimal heat buildup.

Engineered for longevity, this system features a staggered helical rotor design that ensures even wear across all cutting surfaces, drastically extending the time between maintenance cycles. With reversible bed knives that double the service life and easily replaceable tungsten carbide inserts, you can maintain peak performance with minimal downtime. Whether you require a laboratory-size unit or a high-capacity industrial model, this cutter provides a robust, cost-effective solution tailored to the most demanding sanitary or industrial environments.

SCC^™ Screen Classifying Cutter

Delivers high-capacity size reduction for hard, semi-hard, and fibrous materials. It is specifically engineered to produce precise, controlled particle sizes with maximum efficiency and rapid throughput.

Advanced Helical Rotor Design

Depending on the RPM, the staggered helical cutter tips continuously shear or shatter oversized materials against dual stationary bed knives, ensuring high precision with minimal dust or heat.

Precision Screening

Bed screens feature round perforations from 0.79 to 51 mm (1/32 to 2 in.) and square perforations from 25 to 152 mm (1 to 6 in.), ensuring consistently uniform particle sizes.

Seamless Integration

Versatile solution for multi-stage processing. It functions perfectly as a second-stage fine grinder when placed downstream of primary crushers or shredders. Alternatively, it can serve as a primary reduction unit when positioned upstream of fine-grinding equipment like pin or attrition mills.

SCC^™ Screen Classifying Cutter Model SCC-15-SS

Stainless steel model comes standard with a baffled infeed chute for dust control and is configured for efficient pneumatic pick-up. Features an extra-wide 30-inch infeed hopper, seamless integration with pneumatic collection systems and a direct drive system for high-efficiency size reduction. Processes hard, soft, and fibrous materials from 76 mm (3 in.) down to 20-30 mesh with minimal fines and can achieve high throughput rates of up to 14 cu m/h (500 cu ft/h), depending on the material.

SCC^™ Screen Classifying Cutter Model SCC-15

Highly effective for processing organic waste, rapidly reducing fibrous stalks, stumps, and bulbs into uniform, compost-ready particle sizes. This high-capacity system ensures efficient material preparation for agricultural and composting applications.

SCC^™ Screen Classifying Cutter 2 Feeder Model SCC-15

Specially configured with two product feed inlet tubes, optimized for the efficient recycling of thermoforming trim scrap. This specialized design ensures continuous material intake and high-rate size reduction for plastic manufacturing processes.

SCC^™ Screen Classifying Cutter Model SCC-30

Shown here with a custom-engineered inlet transition designed to integrate perfectly with existing upstream feeding equipment. Provides tailored solutions for seamless material flow within complex processing lines.

SCC^™ Screen Classifying Cutter Model SCC-30-MS

SCC^™ Screen Classifying Cutter Model SCC-72-AR

Precised Material Separation System

This system effectively grinds out-of-spec tea bags, separating the tea from the paper before discharging the material into a small rotary screen for final classification. It provides a high-efficiency solution for reclaiming valuable product from packaged waste.

Keywords: Industrial Block Crusher, Frozen Food Crusher, Abrasive Material Crusher, High-Torque Crusher, Heavy-Duty Crusher.

High-Performance Heavy-Duty Crusher

Heavy-duty Maxum™ crusher is engineered to break down oversized and problematic materials that standard shredders simply cannot handle. Specifically designed for high-impact industrial applications, this machine excels at reducing massive, dense, or frozen blocks into precise particle sizes.

Whether you are dealing with large frozen blocks, highly abrasive compounds, or dense compressed materials, from large-scale food processing to heavy industrial recycling, this machine reduces them into manageable, uniform sizes with ease.

Designed for the toughest industrial environments, the unit can process blocks up to 2 ft x 2 ft x 6 ft (610 x 3658 mm) and weights reaching 1600 lb (726 kg). With a high-torque, low-speed dual motor system, it ensures a steady and powerful throughput of up to 240 cu ft (6.8 cu m) per hour.

Equipped with specialized tungsten carbide tips, the counter-rotating shafts actively pull material into the machine. For precise results, optional bed screens allow you to control the final particle size, ranging from 2 inches down to 1/4 inch (51 mm to 6 mm), ensuring consistent output with minimal waste.

Technical Superiority & Performance

• Versatile Material Handling: One machine can handle everything from frozen chocolate and hard candies to dry clay and brake linings, offering you incredible operational flexibility.
• Massive Capacity & Efficiency at Scale : Easily processes individual units up to 1600 lb (726 kg) and dimensions of 2 ft x 2 ft x 6 ft. This eliminates the need for manual pre-breaking, saving you time and labor costs. Capable of processing up to 240 cubic feet per hour, providing a high ROI through increased throughput and energy-efficient low-RPM operation.
• Precision Sizing: With the optional bed screen system, you have total control over the output. You can achieve narrow particle size ranges from 2 inches (51 mm) down to a fine 1/4 inch (6 mm).
• Customizable Design: Available in four different widths (18″ to 36″) with options for stainless steel construction and custom-engineered hoppers to fit your specific production line.
• Advanced Crushing Technology: The rotors are fitted with staggered tungsten carbide tips. These conically shaped tips don’t just crush; they actively “grab” and pull material into the center of the machine, ensuring a continuous and positive feed.
• Dual-Shaft Power: The system features two 14-inch diameter shafts, driven individually by dual motors. This low-speed, high-torque approach ensures that the machine doesn’t stall, even under extreme resistance. Handles massive and dense materials that conventional shredders fail to process.
• Seamless Integration: Discharges via gravity directly into your existing collection hoppers or independent power conveyor systems (belt, bucket, or screw) and work seamlessly with them, making installation straightforward.

• Easy Maintenance: The “interference fit” design of the tips allows for rapid worn part replacement without complex disassembly, minimizing your downtime and keeping your production line running.

• Extreme Durability: The use of solid carbide-tipped rotors means the machine can handle highly abrasive materials (like lime or salt) with significantly less wear and tear compared to standard steel blades for long-lasting performance.

Flexible Design & Integration

In four standard widths (18, 24, 30, and 36 inches) and can be customized with:

• Stainless Steel Construction: Ideal for food-grade or corrosive environments.
• Custom Hoppers & Supports: Tailored to fit your existing conveyor belts, bucket elevators, or screw conveyors.

Versatile Applications

Ideal choice for processing:

• Frozen Goods: Large ice blocks or frozen food products.
• Abrasives: Salt, lime, dry clay, and abrasive media.
• Food Industry: Bulk chocolate and hard candies.
• Recycling: Brake shoe linings and various industrial agglomerates.

Why Choose Maxum™ Crushers?

This heavy-duty crusher is built to endure the most demanding industrial environments. By utilizing solid tungsten carbide tips and high-torque, low-speed dual motors, it easily processes abrasive and dense materials that would typically cause excessive wear on standard machinery. Furthermore, the innovative “interference fit” design allows for rapid replacement of crushing tips, significantly reducing maintenance time and ensuring your production line remains operational with minimal interruptions.

Beyond raw power, this system offers incredible versatility to fit your specific production needs. With four available machine widths and customizable bed screens, you can achieve precise particle sizes ranging from 2 inches down to 1/4 inch. Whether you require stainless steel construction for food-grade safety or custom-engineered hoppers for seamless integration with your existing conveyors, our solution provides the perfect balance of high-volume throughput and specialized material handling.

Maxum™ Shredder Large Block Model-30

This high-capacity shredder features an elevated stand designed for seamless belt conveyor integration, ensuring fast and continuous material removal.

Rotors with Staggered Arrays of Conical Tips

Staggered rotor technology effortlessly processes blocks up to 2x2x6 ft (610 x 610 x 3658 mm) and 1600 lb (726 kg). With adjustable bed screens, you can achieve precise sizing from 2″ down to 1/4″ (51 to 6 mm), or opt for a screenless setup to maximize throughput and handle mixed particle sizes.

Solid Carbide Tips

Specially treated solid carbide tips feature an easy-access fit, allowing for rapid replacement and minimal downtime during maintenance.

Keywords: Industrial Shredder, Heavy-Duty Shredder, High-Torque Shredder, Low-Energy Shredder.

Advanced Engineering for Maximum Throughput and Efficient Waste Reduction

High-Torque Industrial Titan™ Shredder is designed to streamline your waste management by significantly reducing the volume of bulk scrap and out-of-spec materials.

Whether you are dealing with industrial, medical, or consumer waste, this powerful machine handles everything from plastics and fiberglass to wood and paper with ease. The positive-feeding action ensures a consistent flow without the typical “bouncing” or “plugging” seen in inferior machines.

Unlike standard high-speed grinders, its system utilizes dual-rotor, low-speed, high-torque technology. This means it doesn’t just “cut”—it shears and shreds large, dense solids with incredible force, while using significantly less electricity. Equipped with dual positive-feeding rotors and extended cutter teeth, the shredder operates at low speeds with high torque. This ensures it can shear through large solids efficiently while keeping power consumption to a minimum.

Key Features & Capabilities

• Versatile Processing: Shreds a wide range of materials into manageable sizes. From soft nylons and fibers to abrasive gypsum and glass (plastics, cardboard, etc.), its application-specific cutter designs can be swapped to meet your changing needs.
• Superior Durability: Every component, from the isolated bearings to the hardened steel cutters, is engineered for the most demanding industrial environments.
• Features hex-shaped, heat-treated shafts that offer much higher strength and fatigue resistance than standard designs. Far superior to traditional keyed shafts; provides higher fatigue resistance and prevents deflection under heavy loads.
• By using isolated bearings and multiple labyrinth seals, protects the machine’s “heart” from dust and debris, ensuring years of trouble-free service.
• Made from proprietary hardened steel, its cutter heads are built for longevity and can be re-sharpened for extended use.
• Cool Operation: Low-speed shearing generates little to no heat, preventing material melting or sticking and making it ideal for materials with low melting points like plastics and adhesives.
• Precision Engineering: Tight tolerances and self-cleaning rotors minimize plugging and downtime. Its smart controls and self-cleaning designs ensure your operations run smoothly with fewer interruptions.
• Safety & Reliability: Includes auto-reverse, start/stop, and emergency shutoff to protect the motor and gears from unexpected jams. Smart-auto-reversing controls prevent catastrophic failures by sensing overloads before they cause damage.
• Operational Savings & Low Maintenance: The low-speed, high-torque design allows you to process more material per kilowatt-hour, directly reducing your operational overhead with minimal energy costs. Proprietary hardened cutter heads that stay sharp longer and can be re-sharpened, lowering the long-term maintenance costs.
• Customizable Solutions: Available in three widths (28″, 42″, and 60″) and customizable with stainless steel options, ram feeders, smart-auto-reversing controls, power options, and integrated secondary reduction equipment.

Scalable Volume Options to Fit Your Line

Three standard chassis widths:

• Compact (28 in / 711 mm): Perfect for localized scrap or smaller production lines (20 hp).
• Mid-Range (42 in / 1067 mm): The industry workhorse for diverse waste streams (Dual 25 hp).
• High-Volume (60 in / 1524 mm): Designed for maximum throughput and massive solids (Dual 50 hp).

Custom Configurations

• Stainless Steel Construction: For corrosive materials or wash-down environments.
• Feeding Systems: Hydraulic ram feeders for bulky materials and custom hoppers for manual or conveyor loading.
• Full Integration: You can pair these shredders with Screen Classifying Cutters or Hammer Mills for a complete, multi-stage size reduction system.

Typical Applications

• Manufacturing & Consumer Waste
• Medical Waste & Adhesive Blocks
• Fiberglass & Composite Materials
• Plastic Bottles, Rubber, & Scrap
• Wood, Paper, & Gypsum Wallboard

Why Choose Shredding Solutions?

Titan™ shredders are built to withstand the most demanding industrial environments. By utilizing high-torque, low-speed technology and proprietary heat-treated steel cutters, we provide a system that delivers maximum shearing force with minimal power consumption. Features like hexagonal shafts and isolated bearing designs ensure long-term structural integrity and significantly lower maintenance costs compared to traditional equipment.

It is a customizable solution tailored to your specific workflow. Whether you need a standalone unit for bulk waste or a fully integrated multi-stage system paired with secondary cutters, this equipment adapts to your needs. With smart automated controls and various material options like stainless steel, it ensures your operation remains safe, flexible, and capable of handling any material challenge.

Titan™ Shredder Stainless Steel Model 20-SS

Built for demanding environments, this 28″ (711 mm) stainless steel configuration provides maximum resistance against corrosion. With its 20 hp (15 kw) drive, it is specifically designed for applications where frequent wash-downs and material purity are essential.

Titan™ Shredder Carbon Steel Model-20

Built from high-strength carbon steel, the Titan™ Shredder is a powerhouse for volume reduction. It effortlessly processes a wide array of materials—including scrap plastics,

Dual Rotor & Anti-Clog Combs

Engineered with precision, the tight tolerances between dual rotors and side-mounted combs effectively prevent material jams and plugging. This advanced design ensures a smooth shredding process with minimal heat generation, preserving the integrity of your temperature-sensitive materials. It also has heat-treated & through-hardened blades with sharpenable dual tips for the long term performance.

2-Tooth Shredder Blade

2-tooth shredder blades feature a high-strength hexagonal shaft, eliminating the need for traditional keyed round shafts for better power transfer.

80% Waste Volume Reduction

High-performance shredders can reduce the volume of scrap plastics, fiberglass, wood, aluminum, and glass by up to 80%. This massive reduction helps you optimize storage space and significantly lower your waste disposal costs.

Keywords: Industrial Lump Breaker, Heavy-Duty Crusher, Inline De-Clumper

Optimize Your Material Flow : High-Performance Heavy-Duty Industrial Lump Breakers

De-Clumper™ Lump Breaker is engineered to transform compacted, lumpy, and agglomerated materials back into their original particle size and flowability. Agglomeration can stall your entire production line.  It is designed to eliminate flow issues by reducing compacted materials back to their original, free-flowing state.

Designed for versatility, it functions as both a light-duty crusher and an ultra-heavy-duty de-clumper, making it an essential bridge between your storage (silos, bags) and your downstream process. Whether your material comes from silos, bulk bags, or sacks, this system ensures it is perfectly prepared for downstream processing or conveying without generating excessive heat.

Detailed Technical Features

• Efficiency: Designed for rapid changeovers and minimal downtime, maximizing your facility’s productivity.
• Cool & Gentle Processing: By operating at low RPM, the machine ensures minimal heat generation. This is critical for heat-sensitive materials like sugars, resins, or certain chemicals that might melt or degrade.
• Versatile Application: From frozen coal and cement to delicate pharmaceutical powders and brown sugar, the system adapts to your specific material density and moisture content.
• Precision Sizing with Bed Screens: Customizable bed screens (from 0.8 mm to 63.5 mm) ensure you get the exact particle size you need. To ensure consistent output, material only exits the unit once it reaches the size determined by the bed screen.
• Superior Drive System: Unlike fragile belt drives that slip or gears that can snap, our units utilize self-lubricating chain and sprocket drives. This design handles extreme high-torque loads with maximum durability.
• Intelligent Rotor Technology: Depending on the scale of your operation, we offer single or dual-rotor configurations. In larger units, dual rotors force lumps against each other, while smaller units use a stationary comb. This ensures material is broken down efficiently without “overworking” or damaging the product. Available in 1 to 4 rotor models, with power options ranging from 3 hp to 20+ hp redundant dual drives.
• Superior Durability: Features a rugged housing with AR-235 abrasion-resistant steel hard-facing welded breaking heads and heavy-duty pillow block bearings.
• Replaceable Core: The entire one-piece lump-breaking weldment is replaceable as a single unit, significantly extending the total lifespan of your investment.
• Space-Saving Design: The low-profile design and matching inlet/outlet flanges mean you can “drop” this unit into your existing line without major structural changes and it allows for easy inline installation between existing equipment, even in restricted spaces.
• Zero-Downtime Maintenance: External lubrication points mean you never have to remove safety guards for routine greasing. Optional side-access doors allow screens to be inspected or changed in minutes without tools.
• Operational Security: Dual-drive models can operate independently. If one motor fails, the other prevents material from backing up, saving you from costly emergency shutdowns.

Fully Customizable Options

• Sanitary Finishes:: Available in #304 or #316 stainless steel with food-grade or pharmaceutical finishes to meet strict hygiene requirements. Available in #304 or #316 stainless steel, polished to meet strict Food, Dairy, or Pharmaceutical standards.
• Mobile Solutions: Can be equipped with custom hoppers, support legs, and casters for easy movement within your facility.
• Automation Ready: Optional rotation sensors and explosion-proof motors allow for seamless integration into automated PLC systems.

Applications

Ideal for a wide range of industries, including food, pharmaceutical, chemical, and construction. It effectively processes:

• Sugar, salts, and carbonates
• Cement, gypsum, and fertilizers
• Chemical powders, resins, and polymers
• Detergents and pharmaceutical flakes

Why Choose De-Clumper™ Lump Breaker?

Lump breakers are engineered for heavy-duty performance and long-term reliability. Unlike standard models that rely on fragile belt drives or gears, they utilize high-torque, self-lubricating chain and sprocket drives that eliminate slippage and prevent mechanical failure under heavy loads. For larger operations, their dual-drive system provides a critical safety net; the motors can operate independently, offering built-in redundancy that prevents material backups and costly production halts in the event of a power issue.

Designed with the reality of the factory floor in mind, this unit features an ultra-low-profile construction that fits into tight spaces between existing equipment without requiring major modifications. They prioritize your uptime by simplifying maintenance: external lubrication points allow for routine servicing without removing safety guards, and optional side-access screens enable tool-free cleaning or size changeovers in minutes. This combination of a compact footprint and “maintenance-first” engineering ensures maximum productivity with minimum manual intervention.

De-Clumper™ Model RDC-1515-SS

Built with high-grade #304 stainless steel, this model is engineered to meet strict sanitary standards, ensuring maximum hygiene and corrosion resistance for food and pharmaceutical applications. Designed for maximum efficiency with side-removable bedscreens, allowing for rapid and thorough sanitizing without the need to disconnect the unit from adjacent equipment, significantly reducing downtime.

Rotary De-Clumper™ Model RDC-1515-SS

Designed for stand-alone operation, this configuration includes a sturdy support base and an integrated infeed hopper, providing a complete, ready-to-use solution for efficient material processing.

De-Clumper™ Model RDC-3030-SS

This model utilizes a four-rotor system with heavy-duty, three-point breaking heads to efficiently process bulk materials. Rotating above a precision curved bedscreen, it offers adjustable particle sizing from 0.8 mm to 63.5 mm (1/32 in. to 2-1/2 in.) , ensuring consistent flow and perfect results for any application.

Rotary De-Clumper™ Model RDC-3030-SS

Equipped with independent dual drives, this model delivers high-capacity power with built-in redundancy for uninterrupted production. The design features a tool-free side plate and screen removal system, enabling rapid cleaning and effortless maintenance.

De-Clumper™ Dual Drive Model

Featuring an ultra-compact design, this unit fits into gaps as small as 279 mm (11 in.) for easy inline installation. It includes interlocked, side-removal bedscreens that allow for rapid, tool-free inspection and cleaning.

De-Clumper™ on top of a Rotary Batch Mixer

Engineered for chemical, food, and pharmaceutical bulk materials, this unit efficiently reduces agglomerates before discharging them into a Rotary Batch Mixer. This seamless integration ensures gentle, perfectly uniform blending in just 1 to 3 minutes.

Special Cake Breaker Model RDC-1515-SS

Engineered to process and disintegrate filter cakes and compacted materials.

Rotary De-Clumper™ Model RDC-15X30-AR

Equipped with a specialized slot feed chute.

Rotary De-Clumper™ Model RDC-15X15-MS

Constructed with robust mild steel.

Scalable Power Options

Lump Breakers are available with a range of drive configurations to suit your capacity needs, from single 3 hp (2.2 kW) units to heavy-duty 20+ hp (14.9 kW) dual redundant drives for maximum power and operational security.

Keywords: High-Torque Cutter, Single-Rotor Hog.

High-Performance Industrial Primary Size Reduction for Large, High-Density Materials

The CX Heavy-Duty Cutter is engineered for the primary size reduction of large, dense, and difficult-to-process materials. Whether you are processing synthetic rubber, chemicals, or wood, the CX Cutter provides the power and inertia needed where standard cutters often stall.

At the heart of the system is a rotor assembly made of tightly stacked, interlocked discs. Unlike standard grinders, this high-torque, single-rotor machine utilizes a positive raking action to aggressively pull in and tear through dense materials and delivers aggressive ripping and shearing action to transform massive blocks and chunks into manageable particles as small as 1.6 mm. This design creates a high-inertia mass that maintains momentum, allowing it to process large chunks (up to 762 mm wide) that would typically cause other machines to stall or overheat.

Technical Excellence & Features

• Powerful Performance: High-inertia rotor mass combined with a positive rake-angle design ensures efficient shearing of high-density materials.
• Aggressive Cutting Mechanism: Replaceable tool steel inserts are fitted into machined slots with zero gaps between pathways. This ensures the entire face of the incoming material is subjected to a continuous ripping and shearing action.
• Precision Shearing: Material is sheared against a full-width, tight-tolerance bed knife supported by a heavy-duty anvil, ensuring clean cuts and reducing dust fine generation.
• Operational Efficiency: The high-mass rotor design reduces energy spikes by using mechanical inertia to “punch through” dense material blocks.
• Unmatched Torque: Specifically designed to tear through “stall-prone” materials that overwhelm standard equipment.
• Smart & Controlled Feeding: The solid rotor disc design acts as a natural backstop, naturally regulating the feed rate and preventing the chamber from overcharging, which ensures a consistent output and uniform particle size.
• Flexible Drive & Speed Control: Driven by an oversized V-belt system for maximum torque. Standard V-belt drive at 300 RPM, with optional variable speed gear-reduced drives ranging from 150 to 900 RPM (15 to 125 hp) based on your material’s specific characteristics.
• Versatile Sizing: Handles blocks up to 762 mm wide and 203 mm high.

• Customizable Throughput:
  • Chamber Lengths: Available in 305, 610, and 914 mm to match your volume needs.
  • Screen Versatility: Interchangeable bed screens allow for final particle sizes ranging from 1.6 mm up to 152 mm to meet your specific output requirements.
• Safety First: Fully enclosed drive guards and a common heavy-duty support base ensure a stable and safe working environment for your operators.
• Maintenance Friendly: Equipped with replaceable tool steel cutter inserts and outboard-mounted bearings for easy servicing.
• Superior Reliability: Engineered for heavy-duty, continuous operation with high-tensile components and robust safety guards. Outboard-mounted flange block bearings protect the drive system from contamination, extending the machine’s lifespan in harsh environments.

Custom Options

• Material Choice: Standard heavy-gauge carbon steel (standard) or #304/#316 stainless steel  (optional) for food-grade or corrosive applications and long-lasting industrial use.
• Automated Feeding: Optional pneumatically-driven ram feeders with integrated timing controls for consistent, unmanned operation.
• System Integration: Can be seamlessly paired with SCC Screen Classifying Cutters for ultra-fine secondary reduction (down to 20 mesh).

Versatile Application Range

• Synthetic Materials: EPDM/SB rubber, resins, and reinforced plastic composites.
• Industrial Goods: Detergent blocks, fertilizers, and gypsum wallboard.
• Natural Products: Large cocoa/chocolate blocks, roots, herbs, and wood scrap.
• Recycling: Rigid fiberglass insulation and scrap paper products.

Why Choose CX Heavy Duty Cutter?

Standard cutters often struggle or stall when faced with high-density materials, but CX Cutter is built to excel where others fail. By utilizing a high-mass, high-inertia rotor and specialized tool steel inserts, it delivers the massive torque needed to punch through the toughest blocks without breaking a sweat. This robust engineering not only prevents downtime but also ensures a longer lifespan for your equipment, even in the most demanding 24/7 industrial environments.

The unique “positive rake-angle” design and interlocked rotor discs provide a controlled feed rate that prevents chamber overcharging while ensuring a perfectly uniform particle size. Whether you need a standalone unit or a fully automated system with pneumatic feeders, these customizable configurations allow you to optimize energy consumption and throughput specifically for your production line.

CX Heavy Duty Cutter

The CX Heavy-Duty Cutter works perfectly as a stand-alone unit or as a primary stage before secondary grinding equipment. Pairing it with the screen classifiers or fine mills ensures a complete, multi-stage size reduction process.

CX & SCC Combined Cutting Line

Integrated two-stage size reduction system for fine granulation.

Polycarbonate Viewing Cover

The CX Cutter includes a polycarbonate safety cover for easy viewing. For maximum operator safety, it automatically locks before the ram-feed starts and unlocks only after the cycle ends.

High-Inertia Rotor with Replaceable Steel Cutters

The heart of the machine is a heavy-duty rotor made of interlocking discs. Each disc features replaceable steel blades that work together to deliver a powerful, continuous cutting action across the entire width of your material.

Pneumatic Ram-Feed System

High-torque cutting of EPDM and SB synthetic rubber using an automated pneumatic ram.

Forberg^® mixer

When your production requires extreme speed without sacrificing product quality, the Fluidized Bed Mixer is the premier choice. Specifically engineered for low- to medium-density bulk materials—ranging from fine powders to pellets—this system provides one of the fastest mixing cycles in the industry while remaining remarkably gentle on friable materials.

The secret to its speed lies in the “Fluidized Zone.” Two counter-rotating shafts equipped with flat, angular paddles sweep material from parallel U-shaped troughs toward the center. This action causes particles to become airborne, creating a weightless environment where ingredients intersperse instantly.

• Rapid Cycles: Achieve a uniform blend (typically ~5% CV*) in just 10 seconds to 2 minutes, with 30 seconds being the standard.
• Uniformity Regardless of Density: Particles of different sizes, shapes, and bulk densities blend seamlessly in the fluidized zone.
• Minimized Degradation: Short mixing times and low-friction agitation mean significantly less shear and heat generation, protecting delicate or heat-sensitive products.

*Coefficient of Variation

The fluidized zone is the ideal location for introducing liquid additions, regardless of viscosity.

• High-Volume Spraying: Liquids disperse rapidly throughout the batch, allowing for high volumes to be added while maintaining the free-flowing characteristics of the final product.
• Instant Discharge: Equipped with full-length, pneumatically actuated drop-bottom gates (Bomb Bay Doors), the mixer empties almost instantaneously without segregation.
• Zero-Waste Design: Unlike traditional ribbon or paddle blenders that leave a “heel” of material, this mixer evacuates a much higher percentage of the batch, drastically reducing waste and cleaning time during changeovers.

• Scalable Production: Available in capacities from 0.21 to 280 cu ft (5.9 liters to 8.01 cu m), catering to both small-scale and massive industrial operations.
• Flexible Filling: Maintains peak efficiency at fill levels from 50% up to 100% of rated capacity.
• Superior Maintenance Access: Large top covers provide easy access for inspection and cleaning, while optional heating or cooling jackets can be integrated for specialized thermal processing.

• Sanitary Finishes: Construction in 304L or 316L Stainless Steel with finishes up to #7 mirror pharmaceutical polishes and optional electro-polishing.
• Cleaning Solutions: Available with Clean-In-Place (CIP) or Wash-In-Place (WIP) nozzles for automated, high-hygiene environments.

• Precision Control: Options for load cell mounts for precise batch weighing and fully automated PLC-controlled systems for remote operation.

When production speed and product integrity are your top priorities, the Fluidized Bed Mixer stands out as the most efficient technology on the market and is the ultimate solution for high-capacity production lines that demand the fastest possible turnaround with the highest level of blending precision.

The Fluidized Bed Mixer delivers a perfectly uniform blend in just 30 seconds, using a “weightless” zone to mix delicate materials without degradation. Its rapid cycle times and “Bomb Bay” discharge gates ensure maximum throughput with virtually zero residual waste or cleaning downtime.

Stainless steel industrial mixer with a 142-liter (5 cu ft) capacity designed for rapid and gentle processing of low-to-medium density bulk materials. It is highly efficient, achieving typical mixing times of just 30 seconds (ranging from 10 seconds to 2 minutes), while its gentle action ensures that friable materials are not degraded. Additionally, the unit excels at the fast and uniform distribution of liquid additions, even at high ratios, and features a design that allows for both quick mixing and rapid discharge.

High-performance fluidized bed mixer designed to process low-to-medium density materials rapidly—typically in just 30 seconds—while ensuring that delicate, friable particles are not damaged. Similar to the previous model but potentially different in scale, this stainless steel unit efficiently integrates liquid additions and provides a gentle yet fast mixing solution to maintain product integrity.

The 5 cu ft (142 liter) Fluidized Bed Mixer features a powerful motor that drives twin agitator shafts at high speeds. This mechanical action is specifically designed to achieve the necessary fluidization of materials, ensuring a fast and consistent mix throughout the entire batch.

The mixer utilizes two counter-rotating shafts that rapidly spin paddle agitators inside parallel U-shaped troughs. This specific design creates the high-speed mechanical action necessary to fluidize the materials effectively and ensure a thorough blend.

V Cone Blender, V Blender

Designed for dry and granular bulk materials, the Vee Cone Blender provides a superior mixing solution for industries where product integrity and cleanliness are paramount. By utilizing a gentle tumbling action instead of forcing agitators through stationary material, these blenders deliver a perfectly homogeneous mix in typically 5 to 15 minutes while preventing product degradation.

The Vee Cone Blender consists of two inclined cylinders that rotate to create a continuous “converge and divide” action. As the vessel turns, material falls and merges during one half-turn and splits during the other, ensuring rapid and consistent distribution.

• Gentle Agitation: Unlike ribbon or paddle blenders, there is no mechanical shear, making it the ideal choice for fragile or heat-sensitive granules.
• Energy Savings: The tumbling motion requires significantly less horsepower (kW) than agitated machines, reducing your operational costs.
• Flexible Batch Sizes: These blenders maintain equal mixing efficiency even at fill volumes ranging from 50% to 100%, offering great versatility for varying production runs.

The Vee Cone Blender is recognized as the ultimate mixing system for applications requiring frequent changeovers and zero cross-contamination.

• Zero-Obstruction Interior: The absence of internal baffles, shafts, or bearings ensures unobstructed material flow and leaves no place for product to be trapped.
• Rapid Changeovers: Smooth internal surfaces and dual quick-opening doors at the ends of the cylinders allow for thorough sanitization in just minutes.
• Total Discharge: Gravity ensures complete discharge through the valve, minimizing material waste and simplifying the cleaning process.

To meet the rigorous standards of the pharmaceutical, food, chemical, and nutraceutical industries, a wide range of specialized options are available:

• Optional Intensifier Bar: For materials that contain soft agglomerates, an intensifier bar can be added to provide the necessary shear and promote the rapid distribution of liquid additions.
• High-Sanitary Finishes: Available in 304 or 316 Stainless Steel with finishes ranging from standard mill to #7 mirror pharmaceutical polishes, compliant with USDA and global sanitary standards.
• Thermal Control: Optional heating and cooling jackets (including ASME pressure codes) for processes that require temperature-controlled mixing.
• Liquid Addition: Internal spray lines are available for precise coating, coloring, or agglomeration during the mixing cycle.

• R&D & Small Batch: Laboratory models feature interchangeable vessels starting from 0.25 quarts (0.24 liters), perfect for testing and pilot runs.

• Industrial Production: Full-scale models reach capacities exceeding 200 cu ft (5,663 liters) to handle massive manufacturing demands.

The Vee Cone Blender is the premier choice for achieving precise, repeatable blends with the highest level of hygiene and the lowest energy footprint in the industry. If your application involves delicate granules or requires the highest levels of sanitation, the Vee Cone Blender is your ideal choice.

You can configure the perfect system—incorporating Clean-In-Place (CIP) systems, abrasion-resistant materials, or specialized valves—to ensure your facility operates with peak efficiency and zero contamination risk.

Stainless steel Vee Cone Blender with a 57-liter (2 cu ft) capacity, powered by a 2 hp gear-motor drive. Its physical dimensions are 1.37 m high, 1.63 m wide, and 1.07 m deep, and it requires a clearance for an 18-inch (0.46 m) swing radius during operation.

Lab-sized Vee Cone Blender with a 4-quart (approx. 3.8 liters) capacity, constructed from #304 stainless steel and equipped with an independently powered intensifier. It is highly efficient for small-scale applications, typically achieving uniform blends within 5 to 15 minutes. A notable performance feature is its ability to maintain equal mixing efficiency at fill volumes ranging from 50% to 100% of its rated capacity, depending on the material being processed.

High-performance mixing system with a 10 cu ft (283 liter) capacity, engineered for precision and safety. Powered by a robust 5 hp (3.73 kw) motor, it features an integrated air brake for rapid deceleration, ensuring fast cycle times and enhanced operational control. This model is ideal for applications requiring efficient, uniform blending with advanced safety mechanisms for quick stopping.

Designed for easy maintenance with twin, quick-opening doors that provide direct access to the interior of its inclined cylinders. For material discharge, the unit offers flexibility by being available with either manual or pneumatic configurations, featuring stainless steel knife gate or butterfly valves.

Features a cantilevered mounting system designed for versatility, allowing it to support interchangeable vessel sizes. The system is offered in six capacities ranging from 0.24 to 15.14 liters (0.25 to 16 quarts). This specific configuration demonstrates its flexibility by showing a 3.79-liter vessel secured to the shaft while highlighting the compatibility with other sizes, such as the 1.89-liter vessel shown in the foreground.

28-liter (1 cu ft) Vee Cone Blender designed for laboratory and pilot applications, featuring a sanitary construction and a 21.5-inch (0.55 m) swing radius. It is powered by a 3/4 HP stainless steel wash-down motor with a gear reducer, while an optional intensifier bar is driven by a separate 1 HP motor. Key functional features include an internal spray line for rapid liquid dispersion and a pneumatically-actuated brake to ensure safety and precision during the loading and unloading process.

2 cu ft (57 liter) capacity mixer designed for high-performance processing. It features durable stainless steel contact surfaces and a safety-interlocked enclosure with an integral control panel. This model is equipped with a high-grade IP66 wash-down duty motor (available in 3/4 hp or 1 hp configurations) with air braking, a manually actuated butterfly valve, and an independently powered liquid addition/intensifier bar for superior material dispersion.

Versatile testing solution equipped with an intensifier for high-precision mixing. Designed for maximum flexibility, it accommodates interchangeable vessels in six different sizes, allowing for seamless scaling and adaptation across various laboratory or pilot-scale applications (8 qt. / 7.65 liter shown).

Designed for high efficiency, achieving uniform blends more rapidly and with lower energy consumption compared to standard double cone or agitated blenders. A key advantage of this model is its ability to discharge completely with almost no residue, which significantly minimizes material waste and reduces the time required for cleaning.

Ribbon Mixers, Helical Mixers, Paddle Mixers, Trough Blenders, Batch Blenders, U-shaped Mixers, Horizontal Mixers, Agitator Mixers, Ploughshare® Mixers, Plowshare Blenders, High-Intensity Mixers, Turbulent Mixers

Achieve perfect material homogeneity in just 5 to 10 minutes. These horizontal agitated blenders are engineered for industries requiring rapid, consistent, and high-quality mixing. Whether you are handling free-flowing powders, abrasive building materials, or high-viscosity pharmaceutical slurries, these blenders deliver maximum performance with minimal energy consumption.

Two distinct vessel geometries to match your specific energy and speed requirements:

Designed to handle everything from laboratory-scale testing to massive industrial production, every unit is built to last. The foundation of these blenders lies in their robust, “super-duty” construction.

• Maximum Efficiency: Vessels are designed for a 70-80% mixing capacity, providing optimal space for material upswing and uniform liquid distribution via optional spray manifolds.
• Superior Rigidity: One-piece welded construction with heavy-gauge walls allows for exceptionally tight tolerances between the agitator and the wall, minimizing residual product and material waste. Featuring one-piece welded vessels with heavy-gauge walls and reinforced end panels for maximum structural integrity.
• High-Strength Components: Equipped with large-diameter hollow shafts (stronger than solid alternatives) and precision-machined journals supported by heavy-duty pillow-block bearings.
• Vertical Maintenance: Agitators feature flange-mounted shafts that can be lifted vertically for servicing, eliminating the need to reserve extra floor space for horizontal removal.

• Minimal Residual Waste: Exceptionally tight tolerances between the agitator and vessel wall ensure that almost no product remains after discharge, reducing waste and speeding up cleaning cycles.
• Versatile Material Options: Available in Carbon Steel, 304/304L and 316/316L Stainless Steel, and Abrasion-Resistant (AR-200/235) steel.
• Sanitary Finishes: Range from standard mill finishes to #7 mirror pharmaceutical polishes and USDA Dairy-standard electroplating.

Choose the specific agitator design that matches your material’s flow characteristics:

• Wide Capacity Range: From 1 to 1,150 cu ft (.028 to 32.56 m³) — serving laboratory, pilot plant, and full-scale production.
• Smart Maintenance: Flange-mounted shafts allow for vertical removal, saving significant floor space compared to horizontal removal designs.
• Optimized Volume: Designed for 70-80% capacity to ensure ample space for material flow and uniform liquid distribution via optional spray manifolds.
• Thermal Control: Optional ASME-code jackets for thermal control (for steam, hot water, or oil heating and coolant circulation).
• System Flexibility: Available in both batch and continuous configurations and extensive drive/seal selections.
• Material Options: Available in Carbon Steel, 304/316 Stainless Steel, and Abrasion-Resistant Steel (AR-200/235).
• Premium Finishes: From clean mill finishes to #7 mirror pharmaceutical polishes and USDA Dairy-standard electroplating/passivation.

Two tiers of horizontal blenders designed to handle everything from light powders to heavy, abrasive minerals are offered. Whether you require the rugged reliability of our HD (Heavy Duty) Series for free-flowing materials or the reinforced engineering of the XHD (Extra Heavy Duty) Series for high-density and difficult-to-mix applications, this equipment is built to outperform industry standards. With a wide array of discharge options, premium drive systems, and customizable finishes, these blenders provide a tailored solution for the food, pharmaceutical, and chemical industries.

• HD Series: Standard for low-to-medium density, free-flowing materials. Its robust construction exceeds the “extra heavy duty” specifications of many competitors.
• XHD Series: Custom-engineered for the most extreme environments. Designed for high-bulk density, abrasive, or poor-flowing materials that require maximum structural integrity.

Offers multiple valve configurations to balance economy, hygiene, and flow control:

• Plug Gates: Match the vessel contour perfectly to eliminate “dead spots.”
• Knife & Slide Gates: Provide positive sealing against leakage; available in sanitary take-apart designs.
• Spherical (Dome) Valves: Offer high-pressure sealing and minimal material retention.
• Butterfly & Paddle Gates: Economical solutions for versatile or less-demanding applications.

Universal Flanges: Available for seamless integration with your existing flow control devices.

Utilizes premium motors and gearboxes to ensure continuous-duty reliability.

• Optimized Torque: Horsepower is calculated for maximum output torque without sacrificing energy efficiency.
• Configurations: Features main-shaft-mounted helical gear reducers (up to 30 HP) or foot-mounted arrangements for larger units. Options include direct drives, clutches, and space-saving inline arrangements.

• Standard Covers: Every blender includes hinged, gasketed covers with safety interlocks and removable safety grating.
• Custom Finishes: From “clean mill” finish to #7 mirror pharmaceutical polishes and USDA-approved sanitary finishes.
• Easy Access: Optional side clean-out doors and “take-apart” valve designs facilitate rapid sanitation and inspection.

Enhance your process with integrated options:

• Thermal Control: ASME code jackets for heating/cooling and integrated thermowells.
• Material Processing: High-speed choppers for de-agglomeration and internal spray manifolds for liquid additions.
• Construction: Available in Carbon Steel, 304/316 Stainless Steel, and Abrasion-Resistant (AR) steel.

• Food & Science: Pharmaceuticals, Nutracueticals, Spices, Drink Mixes, and Coffee/Tea.
• Industrial & Chemical: Cements, Resins, Detergents, Plastics, and Pigments (Titanium Dioxide).
• Environmental: Soil Remediation, Sludge Recovery, and Hazardous Waste Stabilization.

From food and pharmaceuticals to soil reclamation and oil sludge treatment, and from laboratory-scale sanitary blenders to super-duty machines for oil sludge and building materials, these horizontal blenders are custom-engineered to meet the specific demands of your application.

Minimize your material waste and maximize your throughput with the industry’s most reliable mixing technology.

Founded in 1823, Munson Machinery has established itself as a world-leading manufacturer of industrial mixers, blenders, and size reduction equipment for bulk materials.

As the official EU representative, Polimak is proud to bring Munson’s unparalleled engineering, robust construction, and high-performance solutions directly to European manufacturers. Whether your facility processes fine powders, coarse aggregates, highly abrasive minerals, heavy industrial waste, or sensitive pharmaceutical and food products, our extensive equipment portfolio is engineered to meet your most demanding specifications. From small laboratory mini-mixers to massive continuous production lines, Polimak provides the EU market with Munson’s custom-built machinery, helping you optimize cycle times, reduce energy consumption, and achieve highly uniform blends in every batch.

Overview of Munson Machinery Products

Munson Machinery provides an incredibly broad and highly specialized range of equipment, uniquely positioning them as the only manufacturer to offer all eight types of mixing and blending machines. The product lines are separated into distinct categories: Mixing & Blending Equipment (both batch and continuous), Size Reduction Equipment (for large bulk, coarse, and fine reduction), and Separation Equipment (for liquid/solid and solid/solid separation).

Munson equipment is available in carbon steel, abrasion-resistant steel, and AISI 304/316 stainless steel constructed to strict food-grade and pharmaceutical sanitary standard. With Polimak’s representation, European industries – ranging from nutraceuticals, spices, and cosmetics to cement, plastics, and sludge recovery – can leverage Munson’s durability and superior engineering for decades of low-maintenance operation.

1. Mixing & Blending Equipment (Batch)

Capacities: 1 to 1,150 cubic feet.

• Cylindrical Plow Blenders

Offered for high-intensity batch blending, rotating three to five times faster than trough-style blenders to intersperse difficult materials. Click for Details…

• CROSSLEY ECONOMY™ Ribbon Blenders

Line features standard, non-customized stainless steel ribbon blenders in capacities from 3.53 to 105.94 cu ft for fast shipment. Click for Details…

Vee Cone Blenders

Capacities: 0.25 to 200 cubic feet. Optional liquid dispersion intensifier bars can be added to reduce soft agglomerates or distribute liquids.

Click for Details…

Fluidized Bed Mixers

Capacities: 0.21 to 280 cubic feet. They discharge rapidly through full-length, pneumatically actuated drop-bottom gates.

Click for Details…

4. Separation Equipment

Ready to upgrade your processing line? As the official EU representative for Munson Machinery, Polimak is ready to help you select, customize, and install the perfect equipment for your facility. Contact Polimak today to request a quote or learn more!

For further information send email to [email protected]

Downloads

A bulk material handling system is required in any process that necessitates bulk material processing. Bulk material handling systems produced by Polimak are designed to the specific requirements of each industrial application. This ensures the deliverance of state of art solutions for the toughest challenges. Our bulk material handling systems’ fundamental role is to efficiently store, transport, feed and supply bulk solids to processing units whenever needed.

The ability to provide expert solutions to a wide range of industries derives from a team of experts who have many years of experience in the design, production and installation of bulk material handling systems. Each phase of a bulk material handling project is critical to achieving desired performance and required safety. Our team of highly experienced engineers provide industrial solutions designed for safety and reliable performance. There exist several aspects that affect system design and each of these aspects should be considered carefully to achieve an efficient bulk material handling solution. Physical and chemical properties of bulk materials (bulk density, particle size, angle of repose, flowability, moisture, corrosivity, minimum ignition temperature etc.), conveying capacities, storage, process limitations, and connected equipment are some of the important factors in system design. Process and occupational safety considerations are also key elements in engineering design. Being a solution provider in the bulk solids handling industry with over 40 years of experience, our strength comes from R&D, custom design and production capabilities for each application. Our operational organizations are flexible enough to supply problem free solutions for our customers from a single equipment production to complete turnkey system installation in a short time.

Raw dry bulk materials which are in powdered or granular forms are typically received from trucks, ships, or even trains and they are processed using bulk material handling systems like bulk solids conveying systems. Bulk solids handling systems utilise screw conveyors, pneumatic conveyors, belt conveyors and other related bulk material conveying systems to transfer dry solids from one point to another within a process line. Polimak bulk solids conveying systems allow smooth, fast and reliable transfer of bulk materials for numerous applications. Some of these applications may include; the transfer of bulk solids from sack or bag to storage silos, the conveying of dry bulk solids from bulk bag unloading stations to storage containers, the feeding of production lines from silos or hoppers and many other applications.

These are systems used to load dry bulk solids into bulk trucks, ships, storage silos and other related storage or containment objects. Dry bulk solids are frequently loaded at a production site using bulk material loading systems and they are transported to their site of use by means of suitable bulk vehicles. Bulk loading systems produced by Polimak include mobile bulk truck loading systems, ship loading systems, stockpile loading systems, big bag loading systems, tanker loading systems, hopper loading systems and many more.

Powdered and granular dry bulk materials used in a broad range of industrial handling processes require safe and compacted storage systems. It is necessary for a bulk material handling system to have storage systems where dry solids are stored until they are required for usage. Polimak bulk material storage systems (silos, hoppers, bins) give dry bulk solids processors the ability to store large and small volumes of their dry solids. Our bulk solid storage systems ensure minimum ground space consumption, bulk material contamination prevention and optimal flow into downstream systems.

Bulk solids are usually stored prior to being used, even if it is just for a relatively brief period of time. Their flow, dry bulk solids, varies when being discharged from storage systems. Bulk material handling systems utilise bulk material discharge systems to help stimulate or improve dry solids flow from bulk containers. In some operations, the downstream equipment is significantly influenced by the design of bulk solids discharging systems. Silo discharge systems, mixer discharge systems, tank discharge systems, big bag discharge systems, octabin discharge systems, bag dump systems, bulk truck unloading systems, tanker unloading systems, liner bag container unloading systems, and storage hopper discharge systems are among Polimak’s bulk material discharge systems.

In several productive applications, it is necessary to develop formulations (based on bulk solids properties) required for dosing various products being processed. Bulk material dosing systems are used in bulk material handling systems to provide precise and accurate dosing. Dosing accuracy is critical for achieving an accurate bulk solids handling process when a consistent output is required. A combination of gravimetric or volumetric dosing systems and pneumatic conveying systems are used to feed bulk material mixers. Polimak provides a wide range of configurations depending on the process requirements.

We provide turnkey bulk solid handling systems from raw material input to its output. Equipment for bulk solids loading, filling, discharging, conveying, mixing, dosing, feeding and weighing are combined to have a complete production line. Design, production, installation and commissioning services for production lines of a wide range of industries are available from one supplier.

Bulk material handling is an essential aspect of any industry that processes dry bulk solids. Our experience within the industry of producing bulk handling systems allows us to design and produce cutting-edge bulk material handling systems used in various industries like cement, food, chemical, mining, plastics, agriculture etc., for numerous applications. We have the experience to design and supply our customers with the right bulk material handling systems to meet their requirements.

Agricultural Industry

The agriculture industry benefits from the use of bulk material handling systems when processing bulk materials like soybeans, corn, wheat, rice and many other related products. Bulk solid conveying systems such as pneumatic conveyors, screw conveyors, belt conveyors are utilised to transfer bulk materials within process lines. Bulk solids storage systems, with storage silos being the most prevalent equipment, are used to store dry grains.
Wheat, flour, semolina, barley, oat, rye, bran, chaff, feed, seed, corn, chickpea, bean, lentil, pea, soybean, sesame, rice, pice flour, dried fruit, hazelnut, peanut, almond, sunflower seed, cottonseed, grain cereals, chestnut are some of the bulk materials that can be handled by bulk solids handling equipment and systems.

Food Industry

Food processing and manufacturing for both human and animal consumption is a huge industry that is still growing. Corn milling, sugar refining, coffee processing are some of the ways in which bulk material handling systems are utilised in the food industry. Polimak’s food-grade bulk material handling systems constructed from stainless steel having no crevices are ideal for handling food products.
Grains and powders like coffee grain, coffee powder, sugar, salt, flour, milk powder, corn, starch and spice can be conveyed, stored, loaded and fed by bulk solid handling systems. Food grade equipment are used in food industries.

Mining Industry

Raw materials such as limestone, quartz etc., mined from the Earth’s crust have to be processed before consumer use. In mining industries including cement, calcium carbonate (also known as calcite having a chemical formula CaCO3), lime etc. grinders are used to reduce feed material size in order to liberate minerals from barren rock. Ball mills are currently the most commonly used grinding machines in the mining industry. Ball mill operations make use of feeding systems like screw feeders to gradually feed raw material (e.g., ores) to a mill at consistent rates. The material size (part of it) is reduced and discharged via the mill’s outlet. Steady material discharge is very crucial throughout the process, hence bulk material discharge systems can be used at the outlet port to promote efficient and controlled bulk material discharge.

Power Industry

Internal combustion or combustion turbine conventional steam technologies are commonly used to generate electricity from fossil fuels such as coal, oil, or gas. A by-product of coal combustion, fly ash, is transported from baghouse filters and ESP systems to bulk material storage systems like silos. Using bulk material discharging systems, fly ash is discharged from storage and loaded into appropriate bulk vehicles or conveyed using conveying systems to plants for manufacturing (e.g, cement manufacturing).

Plastics Industry

In the plastics industry, storage, discharging, loading, and feeding of plastics such as polyvinyl chloride (PVC), polyethylene, polypropylene (PP), acrylonitrile butadiene styrene (ABS) and many other related plastics are done by using bulk material handling systems. Bulk solids (powdered and granular) are transferred between silos, mixers, and batching units by using conveying systems and fed into injection and extrusion machines by means of feeding systems.

Chemical Industry

Bulk solids handling systems are required to convey and process bulk materials in the chemical industry. Dry bulk solids like aluminium oxide, Titanium Dioxide (TiO2), urea, paint additives, and other related products are pneumatically conveyed on ship unloaders and barges by using conveying systems like roots blowers. Polimak designs and manufactures bulk solids systems for metering and conveying purposes.

In this video, grains vacuumed by vacuum blower with the help of the flexible suction hose are conveyed to the cyclone which is the vacuum receiver of the system. The material inside the cyclone is then discharged into the octabins through the rotary valve. The dust created during application is filtered by the dust collector which is connected to the system. The dust particles separated from the air and the air is exhausted from the filter system. The dust particles are again discharged into the cyclone.

Your application might require a faster system or a system with higher capacity. In addition to standard packaged handling systems, Polimak produces tailor made designs for most demanding applications.